螺柱焊现场故障代码与报警Word格式文档下载.docx
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螺柱焊现场故障代码与报警Word格式文档下载.docx
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更换送料器或焊头
Notifyserviceengineer!
专业人员处理
Fault2:
“NoSOW“
故障2:
无接触信号
AfterasuccessfulweldstartSOWwasnotdetected.Thereforeweldingisnotpermitted.
解释:
启动焊接信号后无接触信号,导致无法焊接
Nostudincollet.
原因:
夹套里没有焊钉
Feederwithoutweldstuds.
送料器里没有焊钉
Stabilizerincorrectlysetorcontaminated.
支撑脚或喷嘴调整不当或太脏
Weldcircuitinterrupted.
焊接回路中断
Colletdefective.
夹持器损坏了
Removeloadingfault.
排除送钉故障
Checkadjustingofstabilizer.
检查支撑脚或喷嘴的调整状态
Checkweldingcircuit.
检查焊接回路
Studfeeding.
送一次钉
Repeatweldcycle.
重复一次焊接
Replacecollet.
更换夹持器
Fault3:
“Weldtoolnotinbackposition“
故障3:
焊头没有在焊接位置
Proximityswitchforbackpositionnotconfigured,defectiveorpowersupplymissing.
焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压
Dropincompressed-airsupply.
压缩空气供应气压不足
Cablepackagedefective.
管线总成损坏
Monitoringtimeafterweldingwasexceeded.
焊接之后的检测时间超差
Weldheaddefective.
焊头损坏
Feederdefective.
送料器损坏
Colletweldedtoworksurface.
把夹持器焊在工件表面了
Checkcompressedair.
检查压缩空气供应装置
Checkcablepackage.
检查管线总成
Checkweldhead-sliderailmotion.
检查焊头运动滑轨
Checkorreplaceweldhead.
检查或更换焊头
Checkfeeder.
检查送料器
CheckfeederfusesF1-F3.
检查送料器保险丝F1-F3
Resetfault.
Fault5:
“Weldproceduresequencefault“
故障5:
焊接程序顺序故障
Duetoamalfunctiontheweldsequenceisnotterminatedcorrectly.
由于一个错误功能使焊接过程没有按照程序进行到底
FeederorSMPSmalfunction.
送料器或电源故障
Checkwelding(ifnecessaryrepeatwelding).
检查焊接(重新焊接)
Fault6:
“Programnoselected“
故障6:
缺少程序
Theweldunitdoesnotdetectanyprogramnumber.
焊接单元不识别程序号码
Programno.is0.
程序号码为0
Transfersignalhasnotbeenset.
没有设置接受信号
Datalinedefective.
数据线被损坏了
Customerinterface(orinterfaceprogram)mustbeverified.
检查用户接口(或接口程序)是否编写
Fault7:
“Programnotactive“
故障7:
程序没有激活
Theselectedweldprogramisnotactiveandthereforecannotbeexecuted.
由于被选择的焊接程序没有被激活,因此无法实施焊接
Weldunitincorrectlyprogrammed.
焊接单元程序编写错误
Faultcustomercontrol.
用户控制端错误
Checkweldprogramandactivateorselectanactiveweldprogram.
检查焊接程序并激活或者选择一个已经激活的程序
Fault13:
“SMPS:
Liftfault“
故障13:
电源:
没有拉弧
Weldunitisunabletoidentifyliftviameasurementlines.
焊机通过它的测量线不能确定拉弧过程
Incorrectlysequenceofliftmovement.
拉弧过程的顺序不正确
Weldconditionsprohibitlift.
焊接条件阻碍了拉弧
焊头被损坏
Defectivefeeder.
送料器被损坏
Internalprocesscyclefault.
设备内部运行故障
Checkweldconditions.
检查焊接条件
Checkweldhead.
检查焊头
Checkfeederconnection.
检查送料器连接线
ForcedWC.
启动焊接完成信号
Fault15:
“Dropdowntimeout“
故障15:
下落时间超时
Max.droptimewasexceededandweldingwasstopped.
下落时间超出最大允许值,焊接被中断
Airgapincorrectlyadjusted.
间隙调整错误
Weldcircuitresistancetoohigh.
焊接回路电阻过高
Measurementline-groundmissing.
没有连接地线测量线
SKK/PKdefective.
自动焊头或焊枪损坏
checkmeasurementline(ifnecessary,reduceweldcircuitresistance)
检查测量线(降低焊接回路电阻值)
ChecksettingofSKK-/PK.
检查自动焊头或焊枪状态
Fault16:
“Opencircuit,noarc“
故障16:
空载焊接
Extinguishingofthearcduringweld,resp.theweldcurrentisbelowI=80A.
焊接过程中拉弧被断开,或焊接回路电流小于80A
Airgaptoolarge.
间隙过大
Gunwasremovedatthebeginningoftheweld.
焊枪在开始焊接时被提起
Extremelyimpureworksurface.
焊接表面油污太多
FaultSMPS.
电源故障
Checkadjustingoftheweldgun.
检查焊枪的调整
Checkweldingconditions.
Checkworkpiececonditions.
检查工件表面
Fault17:
“Measurementlinebroken“
故障17:
测量线中断
Measurementlinesignalnotanylongerdetected.
测量线信号没有被捕捉到
Measurementlinebrokenorincorrectlyconnected.
测量线损坏或连接错误
Reversedmeasurementline-groundandmeasurementline.
地线测量线和测量线接反了
SOWpowerfailure.
和工件的接触电压中断
Weldlineinterrupted.
焊接电缆中断
Checkfusesonfrontpanel.
检查面板上的保险丝
Checkweldingcable.
检查焊接线
Checkmeasuringline.
检查测量线
Checkground-measurementline
检查地线测量线.
Checkfeederfuses.
检查送料器的保险丝
Fault23:
“Handgunsequencenotfollowed“
故障23:
手枪焊接启动条件
Correctsequencewhenweldingwithagun(PK/PLM)wasnotobserved.
在用手枪焊接时没有遵守正确的焊接顺序
Angularityswitchby-passedorincorrectlyadjusted.
角度开关被桥接或调整错误
Triggerstartby-passed.
启动开关被桥接
Correctsequence"
SOW-ANG-START"
notobserved.
没有遵守SOW(接触信号)-WS(角度开关)-START(焊接)的焊接顺序
Observesequence"
.
遵守SOW(接触信号)-WS(角度开关)-START(焊接)的焊接顺序
CheckPKforcorrectsettingofangularity.
检查角度开关的调整情况
Releasetriggerandrestart.
松开启动开关并重新启动
Fault25:
“Wrongstudloaded“
故障25:
焊钉输送错误
Thesuppliedstudisnotthespecifiedstudrequiredbyunitcontrol.
所提供的焊钉不是焊机指定的焊钉
Theweldunitidentifiedanincorrectstudintheweldheadviatheliftmeasuringsystemorthestudverificationtest.
焊机只识别通过拉弧测量系统或者通过焊钉检验的焊钉的焊头
Repeatstudfeeding.
重新送一次钉
Verifycorrectstudlengthinthefeeder.
检验送料器里焊钉的长度
Checkprogramming.
检查程序
Fault30:
“Weldoutoftolerance”
故障30:
焊接参数超差
Collectivefaultfortheexceededtolerances.
一般性超差
Thefollowingtolerancesareoutofparameter:
weldcurrent,weldtime,Vp,Vw,Pen,Varcpeak,Varcdroporweldenergy.
超出公差的参数:
焊接电流,焊接时间,拉弧电压,焊接电压,焊接深度,电压峰值,电压降或焊接能量
DefectiveSMPSorweldingtool.
电源或焊接工具损坏
Checktolerances.
检查公差设定值
Checkweldcircuitandweldconditions.
检查焊接电流和焊接条件
CheckSMPSandweldingtool.
检查电源和焊接工具
Fault100:
“Feeder:
Nopowertoaux.supply“
故障100:
送料器:
没有电压
Thefeederidentifiesnovoltagesupply.
送料器没有电压供应
Defectivefeederfuse.
送料器保险丝损坏
Replacefeederfuse.
更换送料器保险丝
ault102:
Feedrailnotfilledintime“
故障102:
焊钉传送错误
Fillingoftherailwayisnotensured.
焊钉传送过程中出现故障
Sufficientstudlevelintheseparatingdrumnotreached.
焊钉卡在了滑道上
Mechanicaldefectoftheescapementrails
滑道上有机械故障
Wrongadjustingonthestudinletdish.
焊钉口调整错误
Wrongadjustedordefectiveproximityswitch"
Min"
最小接近开关调整错误或损坏
Checkadjusting.
检查送料器调整
Replenishweldstuds.
加满焊钉
Removeblockage.
清除滑道上焊钉
Adjustproximityswitchor/andreplace.
调整接近开关或更换
Fault106:
Feedtubelockingswitchopen“
故障106:
送料管被锁紧
Thesignalforfeedhoselockingatthestudfeederisnotconfigured.
送料器锁紧信号开关没有被盖上
Feedtubenotconnected(gun).
送料管没有连接
Nobridgeforfeedtubelocking(head).
送料管锁紧开关没有连上
Defectivecablepackage.
DefectivefuseF5onPCBETFCPUE510.
中央处理器E510电路板保险丝F5损坏
Connectingfeedtube.
连接送料管
Checklockingswitch.
检查紧锁开关
Replacefuse.
更换保险丝
Fault109:
Feedcycletimeout“
故障109:
送料循环超时
Theweldunitindicatesanincorrectlyperformedfeedcycle.
焊机显示一个错误的送料循环
Thefeederdoesnotterminateafeedcycleinthemaximum
monitoringtime.
送料器没有把送料循环锁定在最大的监控时间内
Fault118:
+5VKeypadnotdetected“
故障118:
控制面板没有+5V电压供应
Thevoltagesupply5Vforthekeypadcommunicationismissing.
控制面板通信的+5V电压没有
DefectivefuseF3onPCBETFCPUE510.
中央处理器E510电路板保险丝F3损坏
DefectiveoptocoupleronthePCBETFCPUE510.
E510电路板上的光耦合器损坏
ReplacePCBETFCPUE510.
更换E510电路板
Fault119:
LM/Solenoidundervoltage“
故障119:
自动焊枪/电磁阀不足
Thevoltagesupplyforthelinearmotor/solenoidislessthan90Volt
直流电机/电磁阀的供电电压低于90V
DefectivefuseF2onETFPCBAmplifierE512.
放大器E512电路板保险丝F2损坏
DefectiveETFPCBamplifierE512.
放大器E512电路板损坏
ReplacefuseF2.
更换保险丝F2
ReplaceETFPCBAmplifierE512.
更换放大器E512电路板
Fault121:
LM/Solenoidovervoltage“
故障121:
自动焊枪/电磁阀电压超出
ThevoltagesupplyforpcbE512isoutofthetolerancerange.
给电路板E512供电的电压超出公差范围
Transformerwrongconnected.
转换器连接错误
Defectivetransformer.
转换器损坏
Checkconnectiontransformer.
检查转换器连接
Exchangetransformer.
更换转换器
Fault122:
“LM/Solenoidnotdetected“
故障122:
自动焊枪/电磁阀故障
Theconnectedweldingtoolonthefeederhasnotlinearmotororsolenoid.
同送料器连接的焊接工具不是直线电机或电磁阀
Noweldingtoolconnected.
没有连接焊接工具
Connectweldtool.
连接焊接工具
Fault167:
+5Vnotdetected“
故障167:
+5V检测电压缺失
Thevoltagesupply+5Vforthemeasurementstretchlengthismissing.
测量拉伸长度的+5V电压缺失
DefectivePCBintheweldhead.
焊头里的电路板损坏
DefectiveoptocouplerontheETFCPUE510.
E510里的光耦合器损坏
CheckPCBintheweldhead.
检查焊头里的电路板
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